The powerful CNC-controlled wire bending machines for the production of bent parts from wire and profile material always offer the right solution for your products with their different series for performance and high-performance applications. From the smallest wire diameters from 1.5 mm up to large wire thicknesses up to 16.0 mm, always the right solution for all requirements. With flexible equipment variants and various additional options, WAFIOS wire bending machines cover every application economically.

Machines

Machine comparison BM Series

  • Modular machine concept for customer-specific requirements
  • Broad range of products
  • High degrees of freedom during bending
  • High flexibility and safety thanks to reliable tool concept
  • Safe and simple operation thanks to our WAFIOS Programming System WPS 3.2 EasyWay
  • Reduction of tooling times by iQ Software functions
  • Simple handling of the wire – from the entry area up to the bending head

Please select wire diameter [mm]

2 mm7 mm16 mm

BM 36 HighSpeed from 2
to 6.5 mm

Wire diameter 2 - 6.5 mm
Extension of wire diameter range (option) From wire Ø 1.5 mm
600 N/mm² 2 - 6.5 mm
1,200 N/mm² 2 - 4.5 mm
1,900 N/mm² 2 - 3.6 mm
Bend-back clearance 160/500/800/1,100 mm (infinite adjustment option via CNC axis)
Stroke, bending head (Z axis) + 10 mm / - 80 mm
Stroke, CNC support plate (X axis) option + 25 mm / - 200 mm
Stroke, displaceable cutting unit (@V axis) option -
Lowering the bending pin, inside (K axis), option -
Lowering the bending pin, outside (U axis), option -
Bending head positioning +30° fixed
Feed speed max. 140 m/min
Number of CNC axes 7 (max. 14 option)

BM 43 HighSpeed from 3
to 8 mm

Wire diameter 3 - 8 mm
Extension of wire diameter range (option) From wire Ø 1.5 mm
600 N/mm² 3 - 8 mm
1,200 N/mm² 3 - 5 mm
1,900 N/mm² 3 - 4.3 mm
Feed rollers 3 pairs
Bend-back clearance 200/500/800/1,100/1,400 mm (infinite adjustment option via CNC axis)
Stroke, bending head (Z axis) + 18 mm / - 122 mm
Transverse stroke, bending head (B axis) + 60 mm / - 60 mm
Stroke, CNC support plate (X axis) option + 25 mm / - 235 mm
Stroke, displaceable cutting unit (@V axis) option 200 mm
Lowering the bending pin, inside (K axis), option - 30 mm
Lowering the bending pin, outside (U axis), option -
Bending head positioning +25° fixed
CNC support plate, stroke +25 mm / -235 mm (option)
Number of CNC axes 7 (max. 17 option)

BM 50 from 4
to 10 mm

Wire diameter 4 - 10 mm
Extension of wire diameter range (option) From wire Ø 2.0 mm
600 N/mm² 4 - 10 mm
1,200 N/mm² 4 - 6 mm
1,900 N/mm² 4 - 5 mm
Feed rollers 4 pairs
Bend-back clearance 400/ 700/ 1,000/ 1,300 mm manually adjustable
Stroke, bending head (Z axis) + 25 mm / - 120 mm
Transverse stroke, bending head (B axis) + 200 mm / - 100 mm
Stroke, CNC support plate (X axis) option +25 mm / - 235 mm
Stroke, displaceable cutting unit (@V axis) option -
Lowering the bending pin, inside (K axis), option - 25 mm
Lowering the bending pin, outside (U axis), option -
Bending head positioning +30° fixed
Feed speed max. 120 m/min
Number of CNC axes 7 (8 / max. 14)

BM 60 from 6
to 13 mm

Wire diameter 6 - 13 mm
Extension of wire diameter range (option) From wire Ø 3.0 mm
600 N/mm² 6 - 13 mm
1,200 N/mm² 6 - 8.5 mm
1,900 N/mm² 6 - 7 mm
Feed rollers 4 pairs
Bend-back clearance 500/ 800/ 1,100/ 1,400mm (infinite adjustment option via CNC axis)
Stroke, bending head (Z axis) + 100 mm / - 100 mm
Transverse stroke, bending head (B axis) + 100 mm / - 50 mm
Stroke, CNC support plate (X axis) option + 25 mm / - 235 mm
Stroke, displaceable cutting unit (@V axis) option 200 mm
Lowering the bending pin, inside (K axis), option - 25 mm
Lowering the bending pin, outside (U axis), option -
Bending head positioning + 25° fixed/ 0° (option)
Feed speed max. 120 m/min
Number of CNC axes 6 (8 / max. 18)

BM 90 from 8
to 16 mm

Wire diameter 8 - 16 mm
Extension of wire diameter range (option) -
600 N/mm² 8.0 mm–16.0 mm
1,200 N/mm² 8 - 12.7 mm
1,900 N/mm² 8 - 10.5 mm
Feed rollers 4 pairs
Angle of rotation of mandrel axis Infinite
Bend-back clearance 600 - 1,350 mm manually adjustable
Stroke, bending head (Z axis) + 5 mm / - 190 mm
Transverse stroke, bending head (B axis) + 75 mm / - 75 mm
Stroke, CNC support plate (X axis) option + 50 / - 140 mm
Stroke, displaceable cutting unit (@V axis) option 700 mm
Lowering the bending pin, inside (K axis), option - 30 mm
Lowering the bending pin, outside (U axis), option - 30 mm
Bending head positioning +20° fixed
Feed speed max. 65 m/min
Number of CNC axes 11 / 21

BM 43 HighSpeed

Maximum performance for your parts
The HighSpeed machines, which include both highly dynamic drives and a 5-year license IQsmartbend, can be used to optimize unit costs across the entire range of parts. The high-end bending machine, equipped with intelligent software, optimizes all bending programs fully automatically based on its digital twin. The output of the BM 36 HS can be increased by up to 40%.

WAFIOS Technology: For Those Who Demand the Best!
Optional solutions for process optimization (iQs)

iQwire: Real-time simulation for calculating cycle times and for collision monitoring
iQwire+: Automatic calculation of a production process free from collisions, positioning of the table axis and optimized calculation of cycle times
iQinspect: Import/export of nominal geometry data and correction data from external measuring system to WAFIOS programming system WPS 3.2 EasyWay
iQbendcontrol: Visual camera system for measuring and regulating bending angles

BM43_400x711_300ppi.png

Further information

L_AHP1-AHP6_Folder_V1-2_DE.pdf
AHP 1 - AHP 6 (German)

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(PDF, 428 KB)
L_BM-BMU-BMS-BT_iQconvert_V1-3_DE.pdf
iQconvert (German)

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(PDF, 668 KB)
L_AHP1-AHP6_Folder_V1-2_EN.pdf
AHP 1 - AHP 6 (All)

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(PDF, 426 KB)
L_B-BM-BMU-BMS-BT_iQbend_V1-3_DE.pdf
iQbend (German)

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(PDF, 952 KB)
L_B-BM-BMU-BMS-BT_iQbend_V1-3_EN.pdf
iQbend (All)

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(PDF, 953 KB)
L_BM-BMU-BMS-BT_iQconvert_V1-3_EN.pdf
iQconvert (All)

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(PDF, 667 KB)
L_BM-BMU-BMS-BT_iQinspect_V1-3_DE.pdf
iQinspect (German)

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(PDF, 1 MB)
L_BM-BMU-BMS-BT_iQinspect_V1-3_EN.pdf
iQinspect (All)

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(PDF, 1 MB)
L_BM-BMU-BMS-BT_iQwire_V1-3_DE.pdf
iQwire (German)

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(PDF, 627 KB)
L_BM-BMU-BMS-BT_iQwire_V1-3_EN.pdf
iQwire (All)

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(PDF, 627 KB)
L_BM-BMU_iQbendcontrol_V1-3_DE.pdf
iQbendcontrol (German)

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(PDF, 2 MB)
L_BM-BMU_iQbendcontrol_V1-3_EN.pdf
iQbendcontrol (All)

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(PDF, 2 MB)
L_BM36HS-BM43HS_V1-2_DE.pdf
BM 36HS - BM 43 HS (German)

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(PDF, 486 KB)
L_BM36HS-BM43HS_V1-2_EN.pdf
BM 36 HS - BM 43 HS (All)

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(PDF, 477 KB)
L_BMZ8-12-BL_iQsmartbend_V1-3_DE.pdf
iQsmartbend (German)

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(PDF, 665 KB)
L_BMZ8-12-BL_iQsmartbend_V1-3_EN.pdf
iQsmartbend (All)

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(PDF, 663 KB)
L_BM_iQtorque_V1-3_DE.pdf
iQtorque (German)

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(PDF, 683 KB)
L_BM_iQtorque_V1-3_EN.pdf
iQtorque (All)

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(PDF, 618 KB)
L_TC_Feed-Rollers-W01-W03_V1-1_DE.pdf
Einzugswalzen aus Werkstoff W01 und W03 – Auswahl mit System (German)

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(PDF, 124 KB)
L_TC_Feed-Rollers-W01-W03_V1-1_EN.pdf
Feed rollers made of W01 and W03 material – system-based selection (All)

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(PDF, 123 KB)
L_TC_Multi-Bending-Tool-MBT_V1-2_DE.pdf
Multi Bending Tool mit ToolFix-MBT. Nur für Maschinen mit einer B-Achse (German)

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(PDF, 405 KB)
L_TC_Multi-Bending-Tool-MBT_V1-2_EN.pdf
Multi Bending Tool with ToolFix - MBT Only for machines with a B axis (All)

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(PDF, 404 KB)
P_TC_Tooling-solutions-wire-parts_V1-1_DE.pdf
Werkzeuglösung für Drahtbiegeteile (German)

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(PDF, 932 KB)
P_TC_Tooling-solutions-wire-parts_V1-1_EN.pdf
Tool solutions for bent wire parts (All)

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(PDF, 945 KB)