CNC Spring Machines for 0.12 mm to 30 mm Wire Diameter
WAFIOS has a diverse range of machinery for the precise production of springs. No matter whether you have torsion spring winding machines for the production of torsion springs and coils or CNC spring coiling machines for the production of compression and extension spring bodies: Our customized solutions always guarantee the technically best and most economical integration.
Customized Solutions for the Production of Springs
Compression Spring Machines
CNC spring coiling machines with multi-cutting device and PTP coiling fingers, designed for the production of precise, close-tolerance compression and extension spring bodies with high output.
Spring End Grinding Machines
Spring end grinding machines allow an efficient grinding of both ends of compression springs, using modern drive concepts, automatic dressing of grinding wheels and laser-controlled compensation of grinding wheel wear.
Torsion Spring Machines
CNC spring and wire forming systems for the production of all types of torsion springs: Highly precise and flexible machines that meet all production requirements.
Extension Spring Machines
CNC machines for the production of extension springs with a variety of different loop shapes. The machine concept has been completely redesigned based on decades of experience. It stands for maximum reliability and highest outputs in the production of extension springs.
Wave Spring & Ring Coiling Machines
CNC Machines for producing rings and wave springs from profiled wire. Due to the use of the shearing and die cut, they offer the possibility of producing workpiece-specific shapes of the cut surface.
Spiral Spring Machines
CNC Machines for the production of spiral springs and die-cut parts with a very high output and highest quality standards - for highest efficiency and precision.
Full Flexibility for Extension Springs
The new MULTI-FMU 32 is a modular CNC machine for the production of extension springs with extended loops. The MULTI-FMU 32 follows the modular system of the BQ 10, the transfer bending machine for bent wire parts. Once the spring body has been produced using either a coiling or winding method, there are further bending stations for producing the loops. They can be arranged flexibly to suit the spring geometry and customer's requirements. A transfer system transfers the springs from one station to the next.
One advantage of the modular structure is that the machine offers great flexibility. The number and function of the workstations is freely configurable and can be adjusted to suit the specific requirement. In addition to extension springs with extended loops, it is also possible to produce springs with machine (German) and crossover (English) loops on the machine.
The Reliable Sorting System
The monitored sorting device will show on the FUL series for compression springs, what a modern 3-channel sorting device is capable of. The sorting device is motor-driven and electrically controlled. Maximum reliability in the sorting process is achieved by monitoring the position of the flaps. During the correct sorting process, the dropping behavior of the springs is monitored by sensors. This increases production reliability because it prevents springs from jamming or an incorrectly positioned flap. Automatic setting of the delay time as a function of the drop time also ensures a smooth and reliable setup process.
Our Accomplishments for Your Inquiry:
Feasibility Study, Simulation and Technical Advice
Tool Development and Production
Automation of Processes
Sample Part Production
Our Accomplishments for Your Inquiry:
Feasibility Study, Simulation and Technical Advice
Tool Development and Production
Automation of Processes
Sample Part Production
FAQs - Springs
WAFIOS spring machines are fully developed standard machines that can be equipped with various options, like e.g. a multi-cutting device, individually programmable cutting speed or different tool systems for convenient right- and left-hand coiling operations. iQ
functions,
i.e. software-based features for optimizing the quality and output, are also available.
The WAFIOS Tool Center assesses the requirements of the customer's machinery individually and offers the according tool solutions. This includes everything that is relevant: from the feasibility study up to the starting-up of tools at the customer's site.
Our user- and operator-friendly programming software WAFIOS WPS 3.2 EasyWay stands out by high quality standards and enables, for example, the connection to measuring systems or a graphical simulation of the process with integrated collision monitoring.
Yes, depending on the series and type, WAFIOS CNC spring coiling machines can produce springs in both coiling directions.
WAFIOS machines offer a wide range of process control systems. CNC spring coiling machines can be equipped with the following monitoring systems:
- Camera system
- Slip control of the wire
- Color detection device
- Wire end control
- Spring length measuring device
- Ejection monitoring device
- Monitored sorting device