Our grinding machines offer you proven technology in perfect combination with infinitely variable cutting speed, fully automatic dressing, laser-controlled grinding wheel wear compensation, spring length measurement and high-quality control with automatic programme generation. In addition, there is an extensive options package and various interfaces for communication with peripheral devices, automation solutions and entry into the world of Industry 4.0.
Powerful - Safe - Precise
Maschinen
Machine comparison G Series
- Standard machine includes all features needed to meet high demands with regard to quality and output
- Programming Is Easier Than Ever with WAFIOS and EasyWay!
- Solutions for process optimization (iQs)
- Particulate deflector prevents grinding dust deposits
G 450
Wire diameter | 1 - 9 mm |
Outer spring diameter | max. 100 mm |
Spring length | approx. 350 mm for new grinding wheels |
Grinding wheels | 450 x 80 x 100 mm (outer ø x height x bore hole ø) |
Peripheral speed of grinding wheel | 35 - 50 m/s (infinitely adjustable) |
Installed power of grinding spindles | approx. 2 x 7.5 kW |
Loading plate speed | 0.2 - 50 rpm (infinitely adjustable) |
Number of loading plates | 1 |
Loading plate diameter | 580 mm* |
Reception holes, loading plate** | 50 mm |
Space required (l x w x h) | 2,100 x 2,200 x 2,900 mm (without dust extraction) |
Weight | approx. 3,600 kg (without dust extraction) |
* Loading plate size can be selected, conversion not possible! | |
** Different diameters are available |
G 660
Wire diameter | 2 - 12 mm |
Outer spring diameter | max. 140 mm |
Spring length | 12 - 350 mm |
Grinding wheels | 660 x 100 x 150 mm (outer Ø x height x bore hole Ø) |
Peripheral speed of grinding wheel | 35 - 50 m/s (infinitely variable) |
Installed power of grinding spindles | approx. 2 x 11 kW |
Loading plate speed | 0.2 - 50 rpm (infinitely variable) |
Number of loading plates | 1 |
Loading plate diameter | 740 mm |
Reception holes, loading plate** | 60 mm |
Space required (l x w x h) | 3,000 x 3,000 x 3,000 mm (without dust extraction) |
Weight |
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** Different diameters are available |
G 450
"Innovative machine concept" - WAFIOS spring end grinding machines series G
Infinitely adjustable cutting speed, fully automatic dressing, laser-controlled compensation of grinding wheel wear as well as spring length measurement are part of the basic scope of our grinding machines. The proven high-end WPS 3.2 EasyWay control with automatic programme generation guarantees optimum production conditions.
Numerous options for individual machine configuration
A comprehensive option package with partly patented hardware and software solutions, including some of the unique iQ software solutions for process optimisation such as iQtemperature for temperature-controlled grinding, enables adaptation to your individual circumstances. Various interfaces enable communication with a wide range of peripherals, additional applications and automation solutions. Our open OPC UA data interface enables you to enter the world of Industry 4.
![[Translate to English:] Federendenschleifmaschine - G 450 G450_-400x400pixel_300ppi.png](/fileadmin/user_upload/WAFIOS/Maschinenbilder-Videos/Federendenschleifmaschinen/G450_-400x400pixel_300ppi.png)
Automated Spring End Grinding Machines
With our spring end grinding machines in mind, we offer customized solutions that optimize not only the grinding process, but also loading and unloading:
- Universal, modular loading kit for springs with spring lengths L0 = 10 – 200 mm
- Ejection unit for emptying the loading plate
- Management of the feeding process
- Integration of the feeding control into the WPS 3.2 EasyWay
![[Translate to English:] Beladung einer Federendenschleifmaschine](/fileadmin/user_upload/csm_AFS_Federendenschleifen_800x600px_d08ed53958.png)