Tackling the Shortage of Skilled Workers
Smooth and efficient production depends, on the one hand, on high-quality machinery and, on the other hand, on the experts who operate that machinery. According to a study by ManpowerGroup, 72% of companies worldwide already report having difficulty finding skilled workers. Intelligent assistance systems can help alleviate the shortage of skilled workers by reducing the workload on existing employees and making it easier for new employees to get started. WAFIOS supports operators with digital solutions that simplify processes, secure knowledge and increase productivity.
MyWAFIOS.ai
Quick answers, shorter downtimes and greater efficiency

myWAFIOS.ai is an innovative solution for industrial knowledge management.
It provides intelligent, context-related answers to technical questions - directly on site and in the corresponding national language.
- From problem to solution: Access to machine errors, service documentations and work orders
- Language-controlled interaction: Ask questions, get answers – completely intuitively
- Multilingualism: Automatic language recognition and translation
- Context-related answers: Accurate, situation-specific information with generative AI
- Security: GDPR-compliant, protection of operational know-how
WAFIOS Assistant
Setting up machines - easily, quickly, reproducibly
The WAFIOS Assistant helps operators to set up the machine and supports with instructions, images and videos. This makes it much easier to set up complex parts. WAFIOS provides pre-configured setup processes. Operators also have the possibility to create their own setup processes.
- Creating individual setup processes to ensure consistent machine setup across the company
- Simple multiplication of company know-how - everything stays in-house.
- Available for all high-performance machines with WPS 3.2 EasyWay as well as selected machines with WPS 3.2 EasyCam

iQ Functions - Smart Functions for Smart Processes
Analysis, optimization and automation of machine processes

iQ functions are intelligent, software-based add-ons that analyze, optimize and automize machine processes. The intelligent software solutions help to get more performance out of your machine. They are used in different areas: From process control and quality control up to support in tooling and setup processes. By continuously evaluating machine data, iQ functions detect early on any deviations and provide specific recommendations for action. They support operators in their daily work, reduce the need for manual intervention and help to sustainably improve process reliability, efficiency and product quality.
Pay-Off+ with Smart Pay-Off Interface
Seamless integration of pay-off unit and machine for maximum transparency and efficiency
The Smart Pay-Off Interface (SPI) allows the pay-off unit and machine to grow together into one intelligent unit. If equipped with an SPI, the pay-off unit will be configured by the connected machine. The base speed and other parameters are preset based on the available data. The interface makes transparency the new standard: all relevant information, such as pay-off speed, force setting on the tension arm and current status, can be clearly viewed at any time. The new generation of pay-off units with SPI is available for different wire bending, straightening and spring machines.

Your Benefits
Simple evaluation of documents
Securing company know-how
Relieving experts of their workload
Integration in WAFIOS machines
Other AI Solutions
The Digital Assistant "Conny" is part of the connectavo maintenance software. It assists operators with maintenance tasks. Conny introduces AI to maintenance. The interactive assistant uses a chat function to help users search for documents, identify causes of errors and carry out specific maintenance tasks.
Conny uses artificial intelligence to learn from each application and becomes a personal guide for maintenance strategies.
