Series Production of Enameled Copper Coils
Enameled copper coils are used for interference suppression chokes and inductors in the automotive and electrical industries, for example.
The bending and winding machines in the FTU series, designed for producing enameled copper coils, deliver outstanding performance that optimizes unit costs in large-scale manufacturing. The innovative WPS 3.2 EasyCam programming system uses fast and simple operating sequences to ensure high standards of user convenience, short set-up times, and flexible applications.
Optional equipment for automated insulation stripping and tin-plating enables reliable, repeatable production of ready-to-install coils.
Machines
Machine comparison FUL Series
- High output, high flexibility
- Future-oriented machine concept, individual configuration for all kinds of application
- Convenient programming system WPS 3.2 EasyWay increases machine availability
- High quality standards ensure zero-defect production
- iQ Functions - Enhanced efficiency through intelligent process control
Please select wire diameter [mm]
FUL 16+
from 0.12
to 0.8 mm
| Wire diameter | 0.12 - 0.8 mm |
| Wire strength | Rm=2600 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 20 mm |
| Coiling direction | rechts und links |
| Feed speed | max. 260 m/min |
FUL 26+
from 0.2
to 1.6 mm
| Wire diameter | 0.2 - 1.6 mm |
| Wire strength | Rm = 2,300 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 45 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 240 m/min |
FUL26+ 4speed
from 0.5
to 1.6 mm
| Wire diameter | 0.2 - 1.6 mm |
| Wire strength | Rm = 2,300 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 45 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 240 m/min |
FUL 36+
from 0.5
to 3 mm
| Wire diameter | 0.5 - 3 mm |
| Wire strength | Rm = 2,300 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 65 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 220 m/min |
FUL36+ 4speed
from 1
to 2.8 mm
| Wire diameter | 1 - 2.8 mm |
| Wire strength | Rm = 2,300 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 65 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 500 m/min |
FUL 46
from 0.9
to 4.5 mm
| Wire diameter | 0.9 - 4.5 mm |
| Wire strength | Rm = 2,100 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 95 mm |
| Coiling direction | Left, right as option |
| Feed speed | max. 175 m/min |
FUL56
from 1.5
to 5 mm
| Wire diameter | 1.5 - 5 mm |
| Wire strength | Rm = 2,100 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 95 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 150 m/min |
FUL 76
from 2.1
to 7.5 mm
| Wire diameter | 2.1 - 7.5 mm |
| Wire strength | Rm = 2,200 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 140 mm |
| Coiling direction | right and left |
| Feed speed | max. 130 m/min |
FUL 86
from 3.1
to 8 mm
| Wire diameter | 3.1 - 8 mm |
| Wire strength | Rm = 2,000 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 150 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 130 m/min |
FUL 126
from 5.1
to 12 mm
| Wire diameter | 5.1 - 12 mm |
| Wire strength | Rm = 2,200 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 220 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 100 m/min |
FUL 166
from 6.1
to 16 mm
| Wire diameter | 6.1 - 16 mm |
| Wire strength | Rm = 2,000 N/mm² |
| Spring index | ≥5 |
| Outer spring diameter | max. 240 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 70 m/min |
FUL 175
from 6.1
to 17 mm
| Wire diameter | 6.1 - 17 mm |
| Wire strength | Rm = 2,000 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 240 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 70 m/min |
FUL 183
from 8.1
to 18 mm
| Wire diameter | 8.1 - 18 mm |
| Wire strength | Rm = 2,000 N/mm² |
| Spring index | ≥5 |
| Outer spring diameter | max. 300 mm |
| Coiling direction | Right |
| Feed speed | max. 70 m/min |
FUL 203
from 8.1
to 20 mm
| Wire diameter | 8.1 - 20 mm |
| Wire strength | Rm = 2,000 N/mm² |
| Spring index | ≥5 |
| Outer spring diameter | max. 300 mm |
| Coiling direction | Right |
| Feed speed | max. 65 m/min |
FUL 226
from 12.1
to 30 mm
| Wire diameter | 12.1 - 30 mm |
| Wire strength | Rm = 800 N/mm² |
| Wire diameter | 12.1 - 22 mm |
| Wire strength | Rm = 2,000 N/mm² |
| Outer spring diameter | max. 300 mm |
| Spring index | ≥4 |
| Coiling direction | Right, left as option |
| Feed speed | max. 65 m/min |
FUL 16+
- Standard machine with 7 CNC axes (8 CNC axes max.)
- Direct drive on infeed, form axis, and cut for improved accuracy and production rate
- Powerful infeed with 1 pair of feed rollers (optionally 2 pairs)
- Servomotor-driven mandrel height adjustment and mandrel displacement
- Vertical pitch and parallel pitch
- Robust cutting unit with rotary and straight cut
- - PTP coiling finger for initial tension control (option)
- Coiling pin holder with additional fine adjustment
- Increased output due to new "optimized 2" cut
