CNC Bending Machines Specifically for Flat Wire
Producing modern drive technologies of the kind used in hybrid and electric vehicles requires new components that can be manufactured economically. Conductive components (busbars) are of particular importance in this case. They are needed to ensure safe and reliable power transmission between individual battery modules and the electric motors.
With the CNC-controlled BMF 60, WAFIOS has developed a completely new bending machine for the production of profiled parts and busbars. State-of-the-art patent-pending technologies have been incorporated in order to bend complex parts with the tightest of radii and distortions. The process steps involved are bending, cutting, insulation stripping, and twisting.
Machines
Machine comparison FUL Series
- High output, high flexibility
- Future-oriented machine concept, individual configuration for all kinds of application
- Convenient programming system WPS 3.2 EasyWay increases machine availability
- High quality standards ensure zero-defect production
- iQ Functions - Enhanced efficiency through intelligent process control
Please select wire diameter [mm]
FUL 16+
from 0.12
to 0.8 mm
| Wire diameter | 0.12 - 0.8 mm |
| Wire strength | Rm=2600 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 20 mm |
| Coiling direction | rechts und links |
| Feed speed | max. 260 m/min |
FUL 26+
from 0.2
to 1.6 mm
| Wire diameter | 0.2 - 1.6 mm |
| Wire strength | Rm = 2,300 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 45 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 240 m/min |
FUL26+ 4speed
from 0.5
to 1.6 mm
| Wire diameter | 0.2 - 1.6 mm |
| Wire strength | Rm = 2,300 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 45 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 240 m/min |
FUL 36+
from 0.5
to 3 mm
| Wire diameter | 0.5 - 3 mm |
| Wire strength | Rm = 2,300 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 65 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 220 m/min |
FUL36+ 4speed
from 1
to 2.8 mm
| Wire diameter | 1 - 2.8 mm |
| Wire strength | Rm = 2,300 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 65 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 500 m/min |
FUL 46
from 0.9
to 4.5 mm
| Wire diameter | 0.9 - 4.5 mm |
| Wire strength | Rm = 2,100 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 95 mm |
| Coiling direction | Left, right as option |
| Feed speed | max. 175 m/min |
FUL56
from 1.5
to 5 mm
| Wire diameter | 1.5 - 5 mm |
| Wire strength | Rm = 2,100 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 95 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 150 m/min |
FUL 76
from 2.1
to 7.5 mm
| Wire diameter | 2.1 - 7.5 mm |
| Wire strength | Rm = 2,200 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 140 mm |
| Coiling direction | right and left |
| Feed speed | max. 130 m/min |
FUL 86
from 3.1
to 8 mm
| Wire diameter | 3.1 - 8 mm |
| Wire strength | Rm = 2,000 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 150 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 130 m/min |
FUL 126
from 5.1
to 12 mm
| Wire diameter | 5.1 - 12 mm |
| Wire strength | Rm = 2,200 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 220 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 100 m/min |
FUL 166
from 6.1
to 16 mm
| Wire diameter | 6.1 - 16 mm |
| Wire strength | Rm = 2,000 N/mm² |
| Spring index | ≥5 |
| Outer spring diameter | max. 240 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 70 m/min |
FUL 175
from 6.1
to 17 mm
| Wire diameter | 6.1 - 17 mm |
| Wire strength | Rm = 2,000 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 240 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 70 m/min |
FUL 183
from 8.1
to 18 mm
| Wire diameter | 8.1 - 18 mm |
| Wire strength | Rm = 2,000 N/mm² |
| Spring index | ≥5 |
| Outer spring diameter | max. 300 mm |
| Coiling direction | Right |
| Feed speed | max. 70 m/min |
FUL 203
from 8.1
to 20 mm
| Wire diameter | 8.1 - 20 mm |
| Wire strength | Rm = 2,000 N/mm² |
| Spring index | ≥5 |
| Outer spring diameter | max. 300 mm |
| Coiling direction | Right |
| Feed speed | max. 65 m/min |
FUL 226
from 12.1
to 30 mm
| Wire diameter | 12.1 - 30 mm |
| Wire strength | Rm = 800 N/mm² |
| Wire diameter | 12.1 - 22 mm |
| Wire strength | Rm = 2,000 N/mm² |
| Outer spring diameter | max. 300 mm |
| Spring index | ≥4 |
| Coiling direction | Right, left as option |
| Feed speed | max. 65 m/min |
FUL 126
High output, high flexibility
- Configuration of machine ensures a fast production of springs due to a high feed speed, excellent axis acceleration values and very short cutting times
- Different types of cuts are available
- Versatile equipment options
Future-oriented machine concept
- Latest drive and control technology
- Modular machine structure and innovative tool solutions
Convenient programming system WPS 3.2 EasyWay increases machine availability
- Programming of geometries for simplified spring input
- Manual settings can be saved with the spring program
High quality standards ensure zero-defect production
- Optical measuring of product with subsequent adjustment
- Sorting by fast sorting switches
- iQcontrol »in-process« measurement and control
- Further process control features like e.g. slip control and color detection
Further information
Coiling Roller with Mounting Fixture – The Alternative to Stationary Coiling Tools
(All)
Download
(PDF, 190 KB)
RE-GRINDING lohnt sich- bis zu 70% Kostenersparnis ihr Nachschleifservice für Abschneidedorne
(German)
Download
(PDF, 282 KB)
RE-GRINDING pays off - Cost savings of up to 70% Your regrinding service for cutting mandrels
(All)
Download
(PDF, 278 KB)
Coiling Roller with Mounting Fixture – The Alternative to Stationary Coiling Tools
(All)
Download
(PDF, 190 KB)