Powerful Solutions for Electric Drives
Hairpins are bent parts made of insulated, enameled copper wire. They are used in the modern electric motors found in electric cars, hybrid vehicles, and e-bikes, where they replace the wound inductor coils that are part of conventional stators. Hairpin motors improve the power-to-weight ratio due to the packing density of the profile material.
WAFIOS offers state-of-the-art bending technology for producing hairpins, covering everything from small batches up to high volumes.
Machines
Machine comparison FSE & F Series
- Modular, customized equipment options
- Reduced costs due to modular design, energy efficiency and optimized tooling times
- Machine takes up little space, enabling optimum factory planning and plant logistics
- Economic output due to high availability
- Flexibility thanks to space-saving machine concept
Please select wire diameter [mm]
F 08
from 0.12
to 0.8 mm
| Wire diameter | 0.12 - 0.8 mm |
| Wire diameter at Wm 6 or Rm max. 2,600 N/mm² | 0.12 - 0.6 mm |
| Wire diameter at Wm 4 or Rm max. 2,300 N/mm² | 0.6 - 0.8 mm |
| Outer spring diameter | max. 20 mm |
| Coiling direction | right and left |
| Feed speed | max. 160 m/min |
F 12
from 0.2
to 1.2 mm
| Wire diameter | 0.12 - 0.8 mm |
| Wire diameter at Wm 4 or Rm max. 2,500 N/mm² | 0.2 - 1.1 mm |
| Wire diameter at Wm 5 or Rm max. 1,800 N/mm² | 1.1 - 1.2 mm |
| Outer spring diameter | max. 20 mm |
| Coiling direction | rechts und links |
| Feed speed | max. 160 m/min |
F 18
from 0.35
to 1.8 mm
| Wire diameter | 0.35 - 1.8 mm |
| Wire diameter at Wm 4 or Rm max. 2,300 N/mm² | 0.35 - 1.6 mm |
| Wire diameter at Wm 4 or Rm max. 1,900 N/mm² | 1.6 - 1.8 mm |
| Outer spring diameter | max. 40 mm |
| Coiling direction | rechts und links |
| Feed speed | max. 140 m/min |
FSE 143
from 6.1
to 14 mm
| Wire diameter | 6.1 - 14 mm |
| Wire strength | Rm = 2,000 N/mm² |
| Spring index | ≥4 |
| Outer spring diameter | max. 240 mm |
| Coiling direction | Right |
| Feed speed | max. 70 m/min |
F 30
from 0.7
to 3 mm
| Wire diameter | 0.7 - 3 mm |
| Wire diameter at Wm 4 or Rm max. 2,000 N/mm² | 0.7 - 2.5 mm |
| Wire diameter at Wm 6 or Rm max. 1,800 N/mm² | 2.5 - 3 mm |
| Outer spring diameter | max. 65 mm |
| Coiling direction | Right, left as option |
| Feed speed | max. 135 m/min |
F 4
from 1.5
to 4.5 mm
| Wire diameter | 1.5 - 4.5 mm |
| Wire diameter at Rm max. 2,000 N/mm² | 1.5 - 4 mm |
| Wire diameter with Rm max. 1,800 N/mm² | 1.5 - 4.5 mm |
| Outer spring diameter | max. 100 mm |
| Coiling direction | right and left |
| Feed speed | max. 100 m/min |
F 6
from 2.6
to 7 mm
| Wire diameter | 2.6 - 7 mm |
| Wire diameter at Rm max. 2,000 N/mm² | 2.1 - 6 mm |
| Wire diameter with Rm max. 1,800 N/mm² | 2.1 - 7 mm |
| Outer spring diameter | max. 130 mm |
| Coiling direction | right and left |
| Feed speed | max. 100 m/min |
F 08
- Fully fledged compression spring coiler as standard version, modular expansion options
- Optimum unit costs in compression spring production
- High availability thanks to reliable and proven machine control plus easy-to-maintain design
- High-performance development with extended range of applications
- Precision thanks to the latest measuring and control technology
- Shorter set-up time and greater operating convenience
Further information
Coiling Roller with Mounting Fixture – The Alternative to Stationary Coiling Tools
(All)
Download
(PDF, 190 KB)
Coiling Pins with PCD Insert - Processing Stainless Steel Wire Economically
(All)
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(PDF, 978 KB)
RE-GRINDING lohnt sich- bis zu 70% Kostenersparnis ihr Nachschleifservice für Abschneidedorne
(German)
Download
(PDF, 282 KB)
RE-GRINDING pays off - Cost savings of up to 70% Your regrinding service for cutting mandrels
(All)
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(PDF, 278 KB)
Drehbarer Rollendrahtführung – Optimiert für die Verarbeitung von Profildraht
(German)
Download
(PDF, 751 KB)
Coiling Roller with Mounting Fixture – The Alternative to Stationary Coiling Tools
(All)
Download
(PDF, 190 KB)
