Powerful - Safe - Precise

Our grinding machines offer you proven technology in perfect combination with infinitely variable cutting speed, fully automatic dressing, laser-controlled grinding wheel wear compensation, spring length measurement and high-quality control with automatic programme generation. In addition, there is an extensive options package and various interfaces for communication with peripheral devices, automation solutions and entry into the world of Industry 4.0.

Maschinen

Machine comparison FUL Series

  • High output, high flexibility
  • Future-oriented machine concept, individual configuration for all kinds of application
  • Convenient programming system WPS 3.2 EasyWay increases machine availability
  • High quality standards ensure zero-defect production
  • iQ Functions - Enhanced efficiency through intelligent process control

Please select wire diameter [mm]

0.12 mm14.94 mm30 mm

FUL 16+ from 0.12
to 0.8 mm

Wire diameter 0.12 - 0.8 mm
Wire strength Rm=2600 N/mm²
Spring index ≥4
Outer spring diameter max. 20 mm
Coiling direction rechts und links
Feed speed max. 260 m/min

FUL 26+ from 0.2
to 1.6 mm

Wire diameter 0.2 - 1.6 mm
Wire strength Rm = 2,300 N/mm²
Spring index ≥4
Outer spring diameter max. 45 mm
Coiling direction Right, left as option
Feed speed max. 240 m/min

FUL26+ 4speed from 0.5
to 1.6 mm

Wire diameter 0.2 - 1.6 mm
Wire strength Rm = 2,300 N/mm²
Spring index ≥4
Outer spring diameter max. 45 mm
Coiling direction Right, left as option
Feed speed max. 240 m/min

FUL 36+ from 0.5
to 3 mm

Wire diameter 0.5 - 3 mm
Wire strength Rm = 2,300 N/mm²
Spring index ≥4
Outer spring diameter max. 65 mm
Coiling direction Right, left as option
Feed speed max. 220 m/min

FUL36+ 4speed from 1
to 2.8 mm

Wire diameter 1 - 2.8 mm
Wire strength Rm = 2,300 N/mm²
Spring index ≥4
Outer spring diameter max. 65 mm
Coiling direction Right, left as option
Feed speed max. 500 m/min

FUL 46 from 0.9
to 4.5 mm

Wire diameter 0.9 - 4.5 mm
Wire strength Rm = 2,100 N/mm²
Spring index ≥4
Outer spring diameter max. 95 mm
Coiling direction Left, right as option
Feed speed max. 175 m/min

FUL56 from 1.5
to 5 mm

Wire diameter 1.5 - 5 mm
Wire strength Rm = 2,100 N/mm²
Spring index ≥4
Outer spring diameter max. 95 mm
Coiling direction Right, left as option
Feed speed max. 150 m/min

FUL 76 from 2.1
to 7.5 mm

Wire diameter 2.1 - 7.5 mm
Wire strength Rm = 2,200 N/mm²
Spring index ≥4
Outer spring diameter max. 140 mm
Coiling direction right and left
Feed speed max. 130 m/min

FUL 86 from 3.1
to 8 mm

Wire diameter 3.1 - 8 mm
Wire strength Rm = 2,000 N/mm²
Spring index ≥4
Outer spring diameter max. 150 mm
Coiling direction Right, left as option
Feed speed max. 130 m/min

FUL 126 from 5.1
to 12 mm

Wire diameter 5.1 - 12 mm
Wire strength Rm = 2,200 N/mm²
Spring index ≥4
Outer spring diameter max. 220 mm
Coiling direction Right, left as option
Feed speed max. 100 m/min

FUL 166 from 6.1
to 16 mm

Wire diameter 6.1 - 16 mm
Wire strength Rm = 2,000 N/mm²
Spring index ≥5
Outer spring diameter max. 240 mm
Coiling direction Right, left as option
Feed speed max. 70 m/min

FUL 175 from 6.1
to 17 mm

Wire diameter 6.1 - 17 mm
Wire strength Rm = 2,000 N/mm²
Spring index ≥4
Outer spring diameter max. 240 mm
Coiling direction Right, left as option
Feed speed max. 70 m/min

FUL 183 from 8.1
to 18 mm

Wire diameter 8.1 - 18 mm
Wire strength Rm = 2,000 N/mm²
Spring index ≥5
Outer spring diameter max. 300 mm
Coiling direction Right
Feed speed max. 70 m/min

FUL 203 from 8.1
to 20 mm

Wire diameter 8.1 - 20 mm
Wire strength Rm = 2,000 N/mm²
Spring index ≥5
Outer spring diameter max. 300 mm
Coiling direction Right
Feed speed max. 65 m/min

FUL 226 from 12.1
to 30 mm

Wire diameter 12.1 - 30 mm
Wire strength Rm = 800 N/mm²
Wire diameter 12.1 - 22 mm
Wire strength Rm = 2,000 N/mm²
Outer spring diameter max. 300 mm
Spring index ≥4
Coiling direction Right, left as option
Feed speed max. 65 m/min

FUL 16+

  • Standard machine with 7 CNC axes (8 CNC axes max.)
  • Direct drive on infeed, form axis, and cut for improved accuracy and production rate
  • Powerful infeed with 1 pair of feed rollers (optionally 2 pairs)
  • Servomotor-driven mandrel height adjustment and mandrel displacement
  • Vertical pitch and parallel pitch
  • Robust cutting unit with rotary and straight cut
  • - PTP coiling finger for initial tension control (option)
  • Coiling pin holder with additional fine adjustment
  • Increased output due to new "optimized 2" cut
FUL16plus_-400x400pixel_300ppi.png

Further information

L_AHP1-AHP6_Folder_V1-2_DE.pdf
AHP 1 - AHP 6 (German)

Download
(PDF, 428 KB)
L_AHP_Folder-AHP-Residual-Weight-Detection_V1-1_DE.pdf
AHP Residual-Weight-Detection (German)

Download
(PDF, 125 KB)
L_AHT-Series_Folder-AHT-Series_V1-1_DE.pdf
AHT-Series (German)

Download
(PDF, 101 KB)
L_FUL16-FUL166_V1-1_DE.pdf
FUL 16plus - FUL 166 (German)

Download
(PDF, 1 MB)
L_FUL175_Folder-FUL175_V1-1_ALL.pdf
FUL 175 (German)

Download
(PDF, 94 KB)
L_FUL226_V1-2_DE.pdf
FUL 226 (German)

Download
(PDF, 590 KB)
L_FUL226_V1-2_EN.pdf
FUL 226 (All)

Download
(PDF, 590 KB)
L_FUL_iQopticut_V1-1_DE.pdf
iQopticut (German)

Download
(PDF, 1 MB)
L_GH46_Pay-Off_V1-1__DE.pdf
GH 46 (German)

Download
(PDF, 64 KB)
L_H3-H3V-H7-Folder_DE.pdf
H3 - H3V - H7 (German)

Download
(PDF, 120 KB)
L_TC_TC-Tooling-Solutions-Spring-Coilers_V1-2_DE.pdf
Werkzeuglösungen für große Federwindemaschinen (German)

Download
(PDF, 171 KB)
L_TC_TC-W46-Cutting-Mandrels-and-Cutters_V1-2_DE.pdf
Abschneidedorne aus Werkstoff W46 (German)

Download
(PDF, 2 MB)
L_TC_Wafios-Torsion-Cut_V1-2_DE.pdf
WAFIOS Torsion Cut Werkzeugsystem (German)

Download
(PDF, 591 KB)
L_AHP1-AHP6_Folder_V1-2_EN.pdf
AHP 1 - AHP 6 (All)

Download
(PDF, 426 KB)
L_AHT-Series_Folder-AHT-Series_V1-1_EN.pdf
AHT-Series (All)

Download
(PDF, 102 KB)
L_F-Series_Folder-F-Series_V1-1_DE.pdf
F-Series (German)

Download
(PDF, 776 KB)
L_F-Series_Folder-F-Series_V1-1_EN.pdf
F-Series (All)

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(PDF, 736 KB)
L_F30_Folder-F30_V1-1_DE.pdf
F30 (German)

Download
(PDF, 298 KB)
L_F30_Folder-F30_V1-1_EN.pdf
F30 (All)

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(PDF, 297 KB)
L_FSE143_Folder-FSE143_V1-1_DE.pdf
FSE 143 (German)

Download
(PDF, 348 KB)
L_FSE143_Folder-FSE143_V1-1_EN.pdf
FSE 143 (All)

Download
(PDF, 346 KB)
L_FUL-FSE_iQautopitch_V1-4_DE.pdf
iQautopitch (German)

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(PDF, 1 MB)
L_FUL-FSE_iQautopitch_V1-4_EN.pdf
iQautopitch (All)

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(PDF, 1 MB)
L_FUL-FSE_iQspring2FUL_V1-2_DE.pdf
iQspring2FUL (German)

Download
(PDF, 857 KB)
L_FUL-FSE_iQspring2FUL_V1-2_EN.pdf
iQspring2FUL (All)

Download
(PDF, 852 KB)
L_FUL-F_iQbestspeed_V1-3_DE.pdf
iQbestspeed (German)

Download
(PDF, 1 MB)
L_FUL-F_iQbestspeed_V1-3_EN.pdf
iQbestspeed (All)

Download
(PDF, 1 MB)
L_FUL16-FUL166_V1-1_EN.pdf
FUL 16plus - FUL 166 (All)

Download
(PDF, 1 MB)
L_FUL26_-FUL36__V1-2_DE.pdf
FUL 26 - FUL 36 (German)

Download
(PDF, 158 KB)
L_FUL26_-FUL36__V1-2_EN.pdf
FUL 26 - FUL 36 (All)

Download
(PDF, 158 KB)
L_FUL166_Folder-FUL166_V1-1_DE.pdf
FUL 166 (German)

Download
(PDF, 259 KB)
L_FUL166_Folder-FUL166_V1-1_EN.pdf
FUL 166 (All)

Download
(PDF, 258 KB)
L_FUL175_Folder-FUL175_V1-1_ALL.pdf
FUL 175 (All)

Download
(PDF, 94 KB)
L_FUL183_Folder-FUL183_V1-1_DE.pdf
FUL 183 (German)

Download
(PDF, 66 KB)
L_FUL183_Folder-FUL183_V1-1_EN.pdf
FUL 183 (All)

Download
(PDF, 65 KB)
L_FUL203_Folder-FUL203_V1-1_DE.pdf
FUL 203 (German)

Download
(PDF, 66 KB)
L_FUL203_Folder-FUL203_V1-1_EN.pdf
FUL 203 (All)

Download
(PDF, 65 KB)
L_FUL226_V1-2_DE.pdf
FUL 226 (German)

Download
(PDF, 590 KB)
L_FUL226_V1-2_EN.pdf
FUL 226 (All)

Download
(PDF, 590 KB)
L_FUL_iQcontrol_V1-4_DE.pdf
iQcontrol (German)

Download
(PDF, 920 KB)
L_FUL_iQcontrol_V1-4_EN.pdf
iQcontrol (All)

Download
(PDF, 918 KB)
L_FUL_iQopticut_V1-1_EN.pdf
iQopticut (All)

Download
(PDF, 1 MB)
L_GH46_Pay-Off_V1-1_EN.pdf
GH46 (All)

Download
(PDF, 64 KB)
L_GH46_Pay-Off_V1-1__DE.pdf
GH 46 (German)

Download
(PDF, 64 KB)
L_H3-H3V-H7-Folder_DE.pdf
H3 - H3V - H7 (German)

Download
(PDF, 120 KB)
L_H3-H3V-H7_Folder_EN.pdf
H3 - H3V - H7 (All)

Download
(PDF, 120 KB)
L_TC_Coating-Tooling_V1-1_DE.pdf
Probleme bei der Verarbeitung von Edelstahl? (German)

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(PDF, 87 KB)
L_TC_Coating-Tooling_V1-1_EN.pdf
Problems in the processing of stainless steel? (All)

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(PDF, 87 KB)
L_TC_Coiling-Pins-with-Insert_V1-2_DE.pdf
Windestifte mit Einsatz – Die flexible Alternative (German)

Download
(PDF, 188 KB)
L_TC_Coiling-Pins-with-Insert_V1-2_EN.pdf
Coiling Pins with Insert - The Flexible Alternative (All)

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(PDF, 230 KB)
L_TC_Coiling-roller-with-holder_V1-2_EN.pdf
Coiling Roller with Mounting Fixture – The Alternative to Stationary Coiling Tools (All)

Download
(PDF, 190 KB)
L_TC_Cutting-Mandrel-W04_V1-2_DE.pdf
Abschneidedorne und –messer aus Werkstoff W04 (German)

Download
(PDF, 416 KB)
L_TC_Cutting-Mandrel-W04_V1-2_EN.pdf
Cutting Mandrels and Cutters Made of W04 Material (All)

Download
(PDF, 416 KB)
L_TC_Cutting-Mandrel-W46_V1-2_DE.pdf
Abschneidedorne und –messer aus Werkstoff W04 (German)

Download
(PDF, 364 KB)
L_TC_Cutting-Mandrel-W46_V1-2_EN.pdf
Cutting Mandrels Made of W46 Material (All)

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(PDF, 364 KB)
L_TC_Cutting-Tool-Holder-with-Insert_V1-3_DE.pdf
Messerhalter mit Einsatz – Rotationsschnitt (German)

Download
(PDF, 251 KB)
L_TC_Cutting-Tool-Holder-with-Insert_V1-3_EN.pdf
Cutting Tool Holder with Insert – Rotary Cut (All)

Download
(PDF, 250 KB)
L_TC_Feed-Rollers-W01-W03_V1-1_DE.pdf
Einzugswalzen aus Werkstoff W01 und W03 – Auswahl mit System (German)

Download
(PDF, 124 KB)
L_TC_Feed-Rollers-W01-W03_V1-1_EN.pdf
Feed rollers made of W01 and W03 material – system-based selection (All)

Download
(PDF, 123 KB)
L_TC_PKD_Coiling_Pins_V01-1_DE.pdf
Windestifte mit PKD – Edelstahldraht wirtschaftlich verarbeite (German)

Download
(PDF, 985 KB)
L_TC_PKD_Coiling_Pins_V01-1_EN.pdf
Coiling Pins with PCD Insert - Processing Stainless Steel Wire Economically (All)

Download
(PDF, 978 KB)
L_TC_Regrinding-cutting-mandrels_V1-2_DE.pdf
RE-GRINDING lohnt sich- bis zu 70% Kostenersparnis ihr Nachschleifservice für Abschneidedorne (German)

Download
(PDF, 282 KB)
L_TC_Regrinding-cutting-mandrels_V1-2_EN.pdf
RE-GRINDING pays off - Cost savings of up to 70% Your regrinding service for cutting mandrels (All)

Download
(PDF, 278 KB)
L_TC_RotaryRollerWireGuide_V1-1_DE.pdf
Drehbarer Rollendrahtführung – Optimiert für die Verarbeitung von Profildraht (German)

Download
(PDF, 751 KB)
L_TC_RotaryRollerWireGuide_V1-1_EN.pdf
Rotary Roller Wire Guide - Optimized for Processing Profiled Wire (All)

Download
(PDF, 750 KB)
L_TC_Rotatable-Coiling-Insert-RCI_V1-2_DE.pdf
Drehbarer Windeeinsatz – RCI (Rotable Coiling Insert) (German)

Download
(PDF, 505 KB)
L_TC_Rotatable-Coiling-Insert-RCI_V1-2_EN.pdf
Rotatable-Coiling-Insert-RCI (All)

Download
(PDF, 501 KB)
L_TC_TC-Tooling-Solutions-Spring-Coilers_V1-2_DE.pdf
Werkzeuglösungen für große Federwindemaschinen (German)

Download
(PDF, 171 KB)
L_TC_TC-Tooling-Solutions-Spring-Coilers_V1-2_EN.pdf
Tool solutions for large spring coiling machines (All)

Download
(PDF, 188 KB)
L_TC_TC-W04-Cutting-Mandrels-and-Cutters_V1-2_DE.pdf
Abschneidedorne und –messer aus Werkstoff W04 (German)

Download
(PDF, 2 MB)
L_TC_TC-W04-Cutting-Mandrels-and-Cutters_V1-2_EN.pdf
Cutting Mandrels and Cutters Made of W04 Material (All)

Download
(PDF, 2 MB)
L_TC_TC-W46-Cutting-Mandrels-and-Cutters_V1-2_EN.pdf
Cutting Mandrels Made of W46 Material (All)

Download
(PDF, 2 MB)
L_TC_Wafios-Torsion-Cut_V1-2_DE.pdf
WAFIOS Torsion Cut Werkzeugsystem (German)

Download
(PDF, 591 KB)
L_TC_Wafios-Torsion-Cut_V1-2_EN.pdf
WAFIOS Torsion Cut Tool System (All)

Download
(PDF, 610 KB)
L_TC_Winding-roller-with-holder_V1-2_DE.pdf
Winderolle mit Halter – die Alternative zu starren Windewerkzeugen (German)

Download
(PDF, 190 KB)
L_TC_Winding-roller-with-holder_V1-2_EN.pdf
Coiling Roller with Mounting Fixture – The Alternative to Stationary Coiling Tools (All)

Download
(PDF, 190 KB)
L_FUL16plus_DE_V1-1.pdf
FUL 16+ (German)

Download
(PDF, 3 MB)
L_FUL16plus_EN_V1-1.pdf
FUL 16+ (All)

Download
(PDF, 3 MB)
L_AHF50-150_V1-1_DE.pdf
AHF 50, AHF 150 (German)

Download
(PDF, 352 KB)
L_AHF50-150_V1-1_EN.pdf
AHF 50, AHF 150 (All)

Download
(PDF, 359 KB)

Automated Spring End Grinding Machines

With our spring end grinding machines in mind, we offer customized solutions that optimize not only the grinding process, but also loading and unloading:

  • Universal, modular loading kit for springs with spring lengths L0 = 10 – 200 mm
  • Ejection unit for emptying the loading plate
  • Management of the feeding process
  • Integration of the feeding control into the WPS 3.2 EasyWay